Expert in Alloyshop, Bushing Design, Bushing & Forming Accessories, Forming Process Control
Expert has hands-on experience of 25 years over all Bushing Operations, Alloy room operations & fiber forming operation including Manufacturing of Pt- Pt/Rh Bushings & forming process control parameters settings.
Alloy Shop (Bushing Fabrication Shop): Set up of machine shop for bushing assembly & welding; Alloy handling procedure; Bushing assembly & welding technique; Alloy loss reduction procedure during fabrication; Bushing inspection procedures; Ceramic painting on bushings to reduce the migration loss; Finished bushing inspection procedure & using special tools; Bushing casting procedure & preparation; Uses of various bushing castable (casting refractory); Bushing design & development; Preventive maintenance of bushings.
FiberForming Area: Development & design of cooling fin for better thermal effectiveness & life; Better material & coating specifications; Development of Fin accessories for easy adjustment & better thermal balance; On line fin cleaning procedures; Better adjustment / setting of cooling fins; Improvement of bushing thermal condition to increase bushing throughput; Uses of different bushing castable to reduce the bushing power consumption; Reduction of bushing voltage drop by using different methods; Improvement of fin life through design & maintenance; Uses & maintenance of various forming accessories like, applicator roller, splitter (combs) & gathering shoes; Reduction of forming & bushing related down time by various methods.
Skill development: Bushing installation & removal procedures; Uses of personal protective equipments; Bushing geometry inspection & better adjustment procedures; Preventive maintenance; Day to day problem shooting; Uses of semi-automated tools & their facility; Uses of optical pyrometer for measuring the meniscus; Temperature / bushing thermal profile(heat pattern) accurately; Bushing & forming related data analysis & concluding methods; Decisions making.