Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

For inquiries or more information, please contact us at info@intellex.com.

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Expert Details

Composites Materials (Applications, Processing, Manufacturing), Solid Mechanics, Material Science and Mechanical Testing

ID: 738085 North Carolina, USA

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Expert in composite fabrication techniques and equipment including vacuum infusion, resin transfer molding, compression molding of SMC/BMC, pultrusion, filament winding, casting, spray-up and hand lay-up. Applied knowledge of thermoset polymer resin chemistry including resin synthesis, formulation and compounding for fiber reinforced plastics.

Expert in mechanics of materials, material science and static-and-dynamic mechanical and testing of materials utilizing relevant ASTM, ISO, UL, ANSI and MIL-SPEC test methods. Skilled use of universal test equipment and software and for mechanical testing. Experience designing laboratory test equipment and retrofitting full-scale composite production equipment.

Skills:
• Complex Problem Solving
• Product and Process Troubleshooting
• Project/Product Manager
• Mechanical & Analytical Testing
• Design Engineering
• CAD & 3D Solid Modeling
• Closed Form Analysis
• FEA & Simulation
• Mechanical, Thermal, Fluid, Basic Electrical
• Programming & Software

Education

Year Degree Subject Institution
Year: 1998 Degree: PhD Subject: Mechanical Engineering Institution: North Carolina State University
Year: 1993 Degree: MS Subject: Civil Engineering Institution: Colorado State University
Year: 1990 Degree: BS Subject: Mechanical Engineering Institution: University of Colorado

Work History

Years Employer Title Department
Years: 2019 to 2022 Employer: Cornerstone Building Brands Title: Director of R&D and Testing Department: Foundation Labs - Insight Center
Responsibilities:
The Expert was responsible for managing operations for Residential-Building New-Product-Development and managing the mechanical and analytical testing laboratory. He was responsible for advanced testing, simulation, prototyping, quality assurance & quality control testing for scale-up and product launch, continuous laboratory improvement, cost reduction and safety.
Years Employer Title Department
Years: 1994 to 2019 Employer: Reichhold Chemicals Title: Senior Mechanical Engineer Department: Composites
Responsibilities:
The Expert was a Technical Service Representative providing product, process and engineering support to large scale composite manufacturers including Wind Energy (Blade & Nacelle), Commercial and Residential Construction, Automotive & Marine. He supported existing and new product development with his expertise in vacuum infusion, resin transfer molding, compression molding of SMC/BMC, pultrusion, filament winding, casting, spray-up and hand lay-up and his applied knowledge of thermoset polymer resin chemistry (including resin synthesis, formulating and compounding for fiber reinforced plastics). The expert managed a state-of-the-art ISO 9001 mechanical testing laboratory performing static & dynamic mechanical & material testing using relevant ASTM, ISO, UL, ANSI and Mil-Spec test methods. He also designed laboratory equipment and retrofit full-scale composite production equipment.

Career Accomplishments

Associations / Societies
Tau Beta Pi – National Engineering Honor Society
Pi Tau Sigma – International Mechanical Engineering Honor Society
Licenses / Certifications
E.I.T.
Awards / Recognition
ACMA/CAMX - Awarded best paper in testing and materials categories including "The Effect of Fracture Toughening a Thermoset Resin on the Fracture Toughness of a Fiber-Reinforced Laminate” and “Impact Properties of Polyester Resins”.
Publications and Patents Summary
Industry Publications:
• 11 publications (Composites and Advanced Materials Expo, American Composite Manufactures Association & the Society of the Plastics Industry).

Research Publications
• 3 publications (Journal of Applied Mechanics, Journal of Solids and Structures and Journal of Intelligent Material Systems and Structures)

Additional Experience

Vendor Selection
Extensive experience identifying and working with material and equipment vendors.
Other Relevant Experience
• Quick study with software, programming languages, mechatronics, processes and equipment.
• CNC machining using and 3D SLA printing.
• Software: Windows, Mac & UNIX OS. MS Office, Visual Basic, Visual C++, CAD (Solid Works, AutoCAD / Inventor), FEA (Ansys, Solid Works, Inventor), Data Acquisition (LabView), MATLAB and FORTRAN.
• Analytical methods – understanding of the basic operation and results of NMR, GC/MS, FTIR, GPC, DMA, TMA, TGA, DSC & Rheometer

Fields of Expertise

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