Expert Details

Expert in Non-Stick Coatings, Thermal Spray Coatings

Expert ID: 108048 New York, USA

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Expert has developed several ceramic, metal and carbide coatings and powder manufacturing processes for producing composite powders. He has consulted with numerous businesses on use of coatings for wear, corrosion, thermal barrier, electronic applications, release and non-stick coatings.



Expert developed several processes for cladding one powder to another to create composite structures. He has developed techniques for compositing metals and ceramics with Teflon and other plastics for thermal spraying duplex coatings.


Expert has analyzed the broad coatings market, and is ideally positioned to recommend the best process for solving surface problems. He has compared vapor processes, electro- and electroless plating, thermal spraying, plastic coating, and hard face welding to come up with appropriate solutions.


A significant portion of Expert's career has involved spraying processes, including electric arc; combustion spraying, air plasma and low-pressure plasma spraying; and flame spraying. During his 27 years with the Metco Division of Perkin-Elmer, and through broadening his expertise in consulting, he has acquired a unique perspective on each subject.


Expert has developed TBC materials and has designed TBC coatings for gas turbines and diesel engines. He is also familiar with manufacturing processes for producing ceramic composites.


Expert developed coating specifications for a Fortune 500 company to control the quality of vendor-supplied sprayed coatings. Specifications included powder-type and manufacturing path, surface preparation, spray process controls and parameter limitations, coating properties, and quality assurance testing.

Expert has provided plasma and HVOF powder specifications tailored for a specific application. He also optimized powder usage by improving deposit efficiency.



Expert's has experience with thermal sprayed composite Teflon/metal coatings in applications requiring non-stick coatings. Industries finding use for these specialty non-stick coatings include paper, textile, rubber, and plastic. He has three patents, and a fourth pending, on the subject of producing thermal sprayed composite coatings comprising hard wear resistant materials with Teflon particles dispersed through the matrix. The resulting coatings provide non-stick and release properties combined with long life wear. Coatings with FEP, PTFE, PFA and ETFE are available with ceramic, tungsten carbide or metals. Standard plasma and combustion spray systems can be used.

Expert developed composite coatings comprising metal or ceramics with Teflon while consulting with a client. Three patents have resulted from this consulting work.He used composite metal/Teflon technology to develop non-stick coatings for a client.

Expert may consult nationally and internationally, and is also local to the following cities: New York, New York - Yonkers, New York - Newark, New Jersey - Jersey City, New Jersey - Paterson, New Jersey - Elizabeth, New Jersey - Bridgeport, Connecticut - New Haven, Connecticut - Hartford, Connecticut - Springfield, Massachusetts

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Education

Year Degree Subject Institution
Year: 1969 Degree: M.S. Subject: Metallurgical Engineering Institution: Polytechnic Institute of New York
Year: 1960 Degree: B.S. Subject: Metallurgical Engineering Institution: Polytechnic Institute of New York
Year: 1953 Degree: A.A.S. Subject: Mechanical Technology Institution: New York Community College

Work History

Years Employer Title Department Responsibilities
Years: 1989 to Present Employer: Undisclosed Title: Independent Consultant Department: Responsibilities:
Years: 1962 to 1989 Employer: Division Perkin-Elmer Title: Metco Department: Responsibilities:
Years: 1988 to 1989 Employer: New Business Development Title: Senior Manager Department: Responsibilities:
Years: 1987 to 1988 Employer: Materials Operations Title: Senior Manager Department: Responsibilities:
Years: 1970 to 1986 Employer: Materials Engineering Title: Senior Manager Department: Responsibilities:

Career Accomplishments

Associations / Societies
Expert is a Charter Member of the ASM Committee on Thermal Spraying. He is also a member of the ASM's Editorial Committee for Advanced Materials and Processes. He has been an honored and very active member in national and international conferences on thermal spray coatings.
Publications and Patents Summary
Expert has authored 21 publications and holds 16 patents.

Fields of Expertise

ceramic coating material, ceramic powder, carbide, powder cladding, metal particle composite, cladding process, coating, hard-face, electric-arc spraying, flame-spray coating process, plasma spraying, spraying, powder coating process, thermal spray coating process, thermal spray technology, low-pressure plasma spraying, spray coating, flame, high velocity oxy-fuel spray coating process, metallizing, thermal barrier coating material, coating material specification, thick film, powder coating material specification, powder, powder coating material, non-stick coating material, Teflon coating material, abrasion-resistant coating material, Teflon coating process, polymer processing, piston thermal barrier coating material, arc spray, fluorinated ethylene propylene film, thermal spray coating material, powder property, intelligent polymer processing, metallic element, coating material quality assurance, wire coating process, organic coating process, metal surfacing, surface finishing process, antifouling coating material, energy-efficient plastic processing, surface preparation, surface, metal atomization, coating material, polytetrafluoroethylene, engraved-roll coating process, zinc, tetrafluoroethylene, steel, stainless steel, spray equipment, spray drying, pretreatment, powder metallurgy material, polymer coating material, nickel, metal failure analysis, metallurgy, metallography, metal spraying, magnesium, materials failure analysis, composite material, cermet coating material, ceramic processing, ceramic powder processing, cast iron, carbon steel, atmospheric corrosion

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