Expert Details

Expert in Refractories and Ceramics

Expert ID: 719395 Arizona, USA

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Expert has had extensive experience in industry as well as academia in the area of advanced ceramics. He was a professor of Ceramic Engineering for 12 years, and has been a Summer Researcher at three national labs. He has been closely involved with the advancement of oxide and non-oxide ceramics. In addition, his consulting work has included projects on aluminosilicate, SiC, AlN, spinel, Al2TiO5, glass-ceramics, and other ceramic products.

Most of Expert's career has been spent conducting refractory failure analyses in a wide range of high-temperature manufacturing/processing applications. These applications include steel, glass, chemicals, non-ferrous metals, and incinerators. For the last 25+ years Expert has conducted refractory failure analyses in a variety of different contexts; as an industrial technologist, academic, and a consultant. A diversity of materials has been involved in his work, including both oxide and non-oxide types. His research and work apply to industrial applications including steel, glass furnaces, aluminum and copper furnaces, incinerators, foundries, ladles, chimneys, duct-work, heat recuperators, and PFBC air filters.


Expert has had 25+ years of experience in almost all aspects and types of fired, unfired, fibrous, and monolithic industrial refractories. This includes fireclay, alumina, silica, basic, insulating, carbon, and special products for many different applications. His experience and contact network in the field is international in scope and includes more than 200 lectures on five continents.

Expert has had 25+ years of experience in the research, testing, and practical studies involving a variety of fired and unfired basic products such as magnesia, magnesia-chrome, chromite, dolomite, and magnesia-carbon/graphite.

Expert's 25+ years of experience have included research, development, testing, and practical studies on many fired, unfired, and monolithic fireclay and alumina products. Some of the specific types of refractories include high-duty fireclay, super-duty fireclay, 70% alumina, mullite, 85% alumina, 90% alumina, alumina-chrome, and alumina-zircon-silica.

Expert has been involved in the thermal characterization of refractories for at least 25+ years, including DTA, thermal shock and conductivity, lining design and heat flow, energy conservation, and others. His efforts in this field have resulted in multi-million dollar savings for several companies. In addition, his work on the thermal shock testing of refractories resulted in a new ASTM standard test (C-1100, Ribbon Test).

Expert was the Director of the Refractories Research Center at Ohio State University for 12 years. The RRC was the only full service referee refractories testing lab in the US, offering over 100 ASTM standard tests, each of which included a variety of mechanical property determinations. As the Director of the RRC, Expert managed and wrote reports for 200-250 testing projects per year.

Expert has had 20+ years of hands-on lab and field testing experience using non-destructive, ultrasonic techniques on refractories. He has helped to develop methods to non-destructively estimate the strength (or Weibull Modulus) of a refractory/ceramic, to monitor and compare its thermal shock resistance, and to detect internal cracks or defects. These techniques have been summarized in published papers.

Expert may consult nationally and internationally, and is also local to the following cities: Phoenix, Arizona - Tucson, Arizona - Mesa, Arizona - Glendale, Arizona - Scottsdale, Arizona - Chandler, Arizona - Tempe, Arizona - Gilbert, Arizona - Peoria, Arizona

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Education

Year Degree Subject Institution
Year: 1968 Degree: PhD Subject: Mineralogy, Ceramic Engineering (minor) Institution: Ohio St. University
Year: 1965 Degree: MSc Subject: Mineralogy Institution: Miami University, Ohio
Year: 1962 Degree: BS Subject: Geology Institution: Miami

Work History

Years Employer Title Department Responsibilities
Years: 1997 to 1999 Employer: Title: Manager of Consulting Services Department: Responsibilities: Provided a wide range of refractories consulting services to industry.
Years: 1986 to 1997 Employer: Semler Materials Services Title: Consultant Department: Responsibilities:
Years: 1974 to 1986 Employer: Ohio State University Title: Associate Professor and Director Refractories Research Center Department: Responsibilities:
Years: 1971 to 1974 Employer: Harbison Walker Refractories Company Title: Senior Research Minerologist Department: Responsibilities:
Years: 1970 to 1971 Employer: Washington University Title: Assistant Professor Department: Responsibilities:
Years: 1968 to 1970 Employer: Monsanto Corporation Title: Senior Research Chemist Department: Responsibilities:
Years: 1964 to 1965 Employer: Ferro Corporation Title: Research Engineer Department: Responsibilities:

International Experience

Years Country / Region Summary
Years: to Present Country / Region: Worldwide Summary: Consulted for more than 200 corporations worldwide, including Ford Motor Company, General Electric, Allied Chemical Corporation, 3M Company, Alcoa, and Chevron Chemicals. His consulting efforts have yielded multi-million dollar savings for several clients.

Career Accomplishments

Professional Appointments
A Fellow and was Vice President-International for the a company that deals with ceramics. He is also a reviewer/abstractor for the National Science Foundation, the American Foundrymen's Society, American Ceramic Society, and Technical Association of Refractories, Japan.
Awards / Recognition
Received the St. Louis Refractories Award.
Publications and Patents Summary
Holds three patents, 70+ publications, and he is active in the international refractories community.

Additional Experience

Expert Witness Experience
Has been involved more than 50 legal cases since 1980. He was retained in most of these cases to determine the causes for failure of equipment such as furnaces, incinerators, chemical reactors, and ovens used in various applications, both industrial and commercial.
Vendor Selection
Has experience locating vendors of industrial refractory products (U.S. & foreign), refractory raw materials (U.S. & foreign), and refractory testing services.
Other Relevant Experience
Has consulted for more than 200 corporations worldwide, including Ford Motor Company, General Electric, Allied Chemical Corporation, 3M Company, Alcoa, and Chevron Chemicals. His consulting efforts have yielded multi-million dollar savings for several clients.

Language Skills

Language Proficiency
German Has some speaking ability in German.
Japanese Has some ability in conversational Japanese.

Fields of Expertise

ceramic material, ceramic technology, non-oxide ceramic, oxide ceramic, refractory ceramic failure, furnace refractory system, monolithic refractory, mullite, refractory, refractory ceramic, refractory compound, basic refractory, magnesite refractory, neutral refractory, alumina refractory, fireclay, fireclay refractory, refractory testing, solid thermodynamic characteristic, thermal shock testing, ASTM standard refractory test, refractory mechanical property, refractory nondestructive testing, nondestructive testing, ceramic engineering, ultrasonic test, boehmite, aluminosilicate glass, ceramic compression testing, nonmetallic material, advanced ceramic material, high-temperature testing, spinel, brown alumina, white alumina, fused aluminum oxide, abrasion testing, field testing, ceramic microstructure analysis, microstructure analysis, alumina ceramic, magnesite, silicon carbide refractory, ISO standard refractory test, synthetic cordierite, magnesium oxide, ceramic foam, ceramic quality control, ceramic material selection, porous ceramic, zirconium oxide, refractory plastic, refractory thermal property, high-temperature corrosion, ceramic corrosion, chemical reactor design, ceramic failure, building chimney, X-ray diffraction, incinerator, silica, chromite, kiln, ultrasonic testing, thermogravimetric analysis, silicon dioxide, silicon carbide, scanning electron microscopy, refractory concrete, photography, phase diagram, optical microscope, mineralogy, microstructure, metal foundry process, industrial oven, nonhazardous waste incineration, creep, corrosive material handling, composite material, chemical reactor, ceramic property, ceramic processing, cement, castable refractory, carbon refractory, andalusite, acidic corrosion, acid refractory

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