Expert Details

Expert in Rubber Mixing, Formulation, Testing and Chemical Analysis Especially High Natural Rubber and Butyl

Expert ID: 732492 Georgia, USA

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Expert offers over 20 years experience working with polymer applications for microelectronics and most recently compounding and mixing rubber compounds for sidewall,inner liner,body-ply skim,Nylon Skim,and abrasion.
He has extensive high volume experience optimizing Halo-butyl compounds. I have resurrected techniques to analyze rubber compounds with high Carbon Black filler and am versed in modern FTIR spectral subtraction techniques.
Versed in Rheological measurements to assess quality of rubber compounds after mixing and curing, His expertise includes a understanding of the target mechanical properties green, and in the cured state.

Expert holds six US Patents, four of which are directed to Polyimide and other polymer Microelectronic applications.
Expert can offer spin apply process problem solving.

Expert may consult nationally and internationally, and is also local to the following cities: Augusta, Georgia - Athens, Georgia - Macon, Georgia - Columbia, South Carolina - Greenville, South Carolina

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Education

Year Degree Subject Institution
Year: 1993 Degree: MS Polymer Science Subject: Polymer Science-Thesis option-FTIR/polymer blends Institution: Penn State Univ,-Stare College
Year: 1983 Degree: BS Subject: Biology with 26 Crhrs Chemistry Institution: Univ. of Mass.-Amherst

Work History

Years Employer Title Department Responsibilities
Years: 2012 to 2015 Employer: Bridgestone Firestone Corporation Title: Sr. Process Engineer Department: Process Engineering Responsibilities: Set process parameters for mixing 14 different rubber compounds for carcass tire components

Also formulated rubber compounds for low rolling resistance,downstream process improvement,seasonal changes,cost reduction, higher calander speed
Years: 2011 to 2001 Employer: Henniges Automotive Title: Testing specialist Department: Quality Responsibilities: 4 month contract to test finished epdm
seal component to Din,Iso and automaker specific specifications
Years: 1988 to 2008 Employer: IBM Corporation, Microelectronics Title: Development Engineer Department: Process Development, Patent Engineering, Applications Responsibilities: Developed high tolerance polyimide coating process for 166 mm sq
glass ceramic mcm. Patented inventions and reduced to practice those directed to polymer applications

Career Accomplishments

Associations / Societies
ASM
ACS
Awards / Recognition
2nd Invention Achievement Plateau-IBM
IBM Stock Options
Award for Savings over $7M Polyimide material cost for impregnation process-Monetary award from IBM
Publications and Patents Summary
2 Publications and 6 US Patents
1 Japanese Patent

Additional Experience

Expert Witness Experience
Participated in FTIR analysis of fractionated ethylene-propylene rubber made by a proprietary catalyst
Petroleum
Training / Seminars
MIT Summer Short Course-Viscoeleastic Properties of Polymers
IBM Training by Professors from Engineering Schools:
DOE
6 Sigma and focus on process capability statistics
Device Physics-Georgia Tech
Ceramic Material Science
Statistics
Polymer Science-Virgina Tech
Electromigration and Metallurgy
electroplating and associated electrochemistry
Vendor Selection
Selection of Polyimide and optimization with DuPont to meet high viscosity, high solids requirement to spin on 12 um film with no bubbles
Marketing Experience
Developed value presentation where data mined patents directed to electrically conducting polymer applications and showed the intersection to companies development roadmap
Developed Pentacene cluster of patents directed OLED application and developed value presentation-Sold for $2M.
Other Relevant Experience
Optimized polymer to polymer adhesion of polyimide coatings

Modeled permeability as function of Vander Waals Radius of gases to find a gas hermeticity probe that has low solubility and low diffusivity in polyimide

Found reclaim chlorobutyl gave unstable properties and that variability was signaled to by variability in TC90 found over the period in question.I found the evidence in the certificates of analysis of the rubber bales. Latter found stabilizer concentration was not tested nor assured by the process.

Determined by requesting C13 NMR that high concentration Natural Rubber was found in the center of cured lumps found in butyl innerliner compound,
The two polymers do not mix and thus steps Expert took to increase shear rate, reduce scorch of returned material and reduce size of balls of returned material reduces viscous heating in the mixer and thus reduced cured lumps.

Language Skills

Language Proficiency
Spainish Beginner

Fields of Expertise

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