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Business Plans
Array Expert has developed and implemented chemical safety procedures for several clients, including a chemical recycling facility, and metal finishers using strong acid and alkaline chemistries, etchants, and electropolishing chemicals in their manufacturing and/or wastewater treatment processes. Activities include safety…
Corrosion and Metallurgical Failure Analysis
Expert notes that corrosion is a major problem that affects many industries. Expert has spent over forty years studying and solving corrosion problems in the construction, aerospace, defense, petroleum, utility and related industries. He was also the technical editor of…
Optical Coating Design, Optical Coating Production, and Optical System Development
Expert has spent decades designing, developing, and producing optical thin films. He is noted for his understanding of design and producibility of optical coatings. He has worked with most optical vacuum physical vapor deposition (PVD) processes and a few chemical…
Electrical Connectors
Expert has applied his physics background to generate a fundamental understanding of temperature generation and material transport in electrical contact spots (a-spots) in bulk electrical interfaces. Over 25 years, his research showed that 1) Sintering effects occur in a-spots even…
Product Development, Sensors & Actuators, Innovation Strategy, IoT Strategy, Failure Analysis
Expert has experience developing products at the device level and at the consumer level. He does so by using the existing concepts and theories of physics, chemistry, electrochemistry, and materials engineering. His experience includes developing sensors and algorithms for custom…
Flexible Printed Circuitry, Rigid-Flex Printed Circuitry and Flexible Printed Circuit Materials
Expert has more than 40 years of experience with flexible printer circuitry, with 19 years as Director of R&D. With 21 patents in this area, Expert has extensive knowledge of custom materials, connectors, design, and manufacturing technology. He can answer…
Plastic Molding Processes
Expert has extensive experience with plastic molding processes and with injection molding in particular. He is often called upon to help clients with issues such as injection molding machine selection, injection mold lubrication, and in-mold labeling. He has been responsible…
Adhesion Bonding, Plastic Surface Treatments, Plastics Decorating, Finishing, Coating, Laser Marking
Expert has extensive experience diagnosing adhesion problems and implementing cost effective solutions for bonding/ joining like and dissimilar materials. He received a US patent for a bonding process which yields superior adhesion strength forces for commercial and military products. His…
Metallurgical Engineering, Materials Processing, Materials Failure Analysis
Expert has gained extensive experience in the uses of ferrous metals and alloys (carbon and alloy steel, high strength steel, structural steel, heat resistant steel), non-ferrous metals and alloys, superalloys, stainless steels (austenitic, ferritic, martensitic, and precipitation hardening grades), tool…
Powdered Metals & P/M Products
Expert has founded and operated businesses that produce powdered metal parts. He is the co-founder and President of his organization. The development of metals and alloys has been the focus of his career. He understands thoroughly the manufacturing process that…