Expert Details

Expert in Cosmetic Manufacturing

Expert ID: 732853 India

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• Successfully Handled a new range of Ayurvedic Manufacturing Factory from the scratch. Efficiently Managed a Factory with 400 man power.
• Managed Five 3rd party manufacturing plants successfully.
• Successfully Handled Flavour & Perfume Blending unit.
• Setting up a Tooth paste plant in Nigeria.
• Installation and commissioning of Ayurveda manufacturing unit for Unilever.
• Worked in Cosmetics, Food & Ayurvedic Factories. Handled Ayurvedic Factory Project from the scratch successfully.
• World class system implemented for Oral care products manufacturing in India for European Exports.
• Trained Hundreds of people in Manufacturing Production & Quality Systems.
• Efficiently handled the Factory of -
Cosmetics: Oralcare, Skincare, Hair Care, Home Care, Soaps & Detergent,
Pesticides :Mosquito coil, Pesticides(WSC/EC), Aerosol etc
Food : Juices, Squash, Rava, Atta, Maida Masala, Health drinks etc
Ayurvedic:Chayavanaprash, Tulsi Drops, Alovera /Noni/Berry Juices, Syrup, Tablets, Capsules etc

• Knowledge on Raw materials and its function. Successful Handling of Regulatory afire activities. Ensuring plant upkeep, maintaining Harmonious industrial relations.
• Control costs by Optimum utilization of resources, Waste management, Adequate inventory control, Adherence to Budgeted norms and implementation of Financial procedures.
• Knowledge on ISO-9001,ISO-14001,ISO-22716,HACCP, cGMP, HACCP, Khosher, Halal Certification system & Consumer Safety Techniques.
• Knowledge of ISO, TPM, 5S, cGMP, HACCP and Safety, Health and Environment requirements and Food Safety.Trained a Team of people in my carrier.
• Knowledge of SAP, Tally and Oracle ERP system.


Machines Handled:
1) Mfg Mixers : Paddle, Universal, Revolutionary, Frima, Sigma, Blenders, Pulverizer,Contra
2) Herbal Extraction & Distillation unit
3) Rotary oil Filling Unit & Linier Oil Filling unit with accessories – For Hair oil
4) FFS machines – single track, Multi track with collator and check weighing system.
5) Tube Filling machine - Single Head & Double head with Auto-Cartoner ( both Tuck-in & GE).
6) Tube filling & Crimping machine.
7) Flow wrapping machine
8) Pouch filling machine
9) Blister Packing Machine
10) Tabletting Machine with counter & Filler
11) Candy making machine with Counter & Filler
12) Soap blending, Tablet making Stamping & wrapping machine.
13) Milling unit (Wheat) with accessories
14) Sortex Machine
15) Flavour blending unit
16) Perfume Blending & Filling unit
17) Aerosal Filling unit
18) Multi track Filling Cooling Foil stamping & Auto Capping machinery for Petroleum jelly.
19) Naphthalene balls making, packing machine
20) high speed Liquid filling machine with on-line bottle cleaning Coding & Labelling


Utilities Handled:
1) IBR & Non-IBR boilers
2) Diesel Generators
3) Chillers
4) Air-Compressors with Driers
5) Plate Heat Exchangers
6) Effluent Treatment plant with clarifiers, Aerators,Settlers, Filter press, Drying bed, Purifier.
7) Water softener
8) DM Water plant
9) Autoclave,
10) Laminar airflow
11) Chemical dispensing system with HEPA filters.
12) Different type of lifts
13) Different type of pumps
14) Water ring & Oil ring Vacuum pumps
15) R.O Plant
16) Softeners

Cosmetics License:
Tooth Paste, Tooth Powder, Talcum Powder, Foot Powder, Perfumed Petroleum Jelly, Shampoos, Vanishing Creams, Cold Creams, Lotion, Face wash, Hand Wash, Shaving Cream, Cosmetic Pencils, Perfumes and Baby care products etc.,
Food License: Squash, Petroleum Jelly, Rava, Atta, Maida, Juices, Masala etc.,
Ayurvedic License : Talcum powder, Chayavanprash, Hajamola, Hair oil, Hingoli, Lal tail, Janma Hunti, Face Cream, Shampoo, Conditioner, Facewash, Handwash, Tooth Paste, etc.
Drug License : Talcum powder, Medicated Shampoo, Creams, Lotion, Hand Sanitizer, White Petroleum Jelly etc.


Expert can do End to End process audit in any kind of FMCG Industry
1) Worked as Consultant for a Shampoo Manufacturer.
2) Worked as consultant for an Aloevera Manufacturer.
3) Worked as Consultant for a Injection Molding Company.
4) Worked as Consultant for Lube oil Manufacturer.



Education

Year Degree Subject Institution
Year: 1983 Degree: BSc Subject: Chemistry Institution: Gandhigram Rural University
Year: 1992 Degree: Diploma Subject: Industrial Management Institution: Wellingker's Institute, Mumbai
Year: 1992 Degree: Certificate Subject: Course in Quality Control Institution: JMA Management Centre Inc.

Work History

Years Employer Title Department Responsibilities
Years: 1987 to 2005 Employer: International Health Care group Title: manufacturing Manager Department: Production Responsibilities: Handing both Production and QA activities for cosmetics manufacturing factories.

International Experience

Years Country / Region Summary
Years: 2011 to 2014 Country / Region: Lagos,Nigeria Summary: Worked as Factory Head

Career Accomplishments

Associations / Societies
1) Member in Chemists corner
2) Member in Cosmetics manufacturing Groups
3) Member in Cosmetic association
4) CEO for Achu Consultancy - Industrial Consultant, in India.
Licenses / Certifications
1) FDA approval from Indian Government for both Manufacturing & analytical of Cosmetics & Ayurveda
2) Hygienist - for European Export unit
Professional Appointments
1) Consultant for a lube oil mfg company for 1 year
2) Freelancer for a cosmetivc Manufacturing company for 6 months
Awards / Recognition
1) Cash award received for Trouble shooting in Tooth paste Manufacturing
2) Chairman's award received for waste reduction.

Additional Experience

Vendor Selection
1) Raw material Vendor selected for a MNC
2) Vendor selected for both Raw & pack-material
Other Relevant Experience
Ayurvedic drug Manufacturing

Projects Handled:
1) Installed and Commissioning of Michael Smith Water Chlorination system..
2) Modification & Implementation of of Tooth paste Factory to meet European requirements.
3) Involved on New product introduction & Technology Transfer (NPIM team)
4) Successful Completion of Purification & Recycling of Effluent Water.
5) Handled many Energy Saving Projects.
6) Heading many Waste management projects.
7) New Cosmetic Factory Construction, Installation and commissioning in India.
8) Installation of Tooth paste Plant in Nigeria.
9) Installation and Commissioning of New Ayurvedic Manufacturing & Packing Section for HUL.
10) Colour Cosmetics

Training Given:
1) Safety Mock Drill
2) Quality System
3) Internal audit
4) ISO 9001 22716,14001
5) Responsible Sourcing
6) 5S
7) Kaizen
8) Water Treatment
9) Waste Management
10) Productivity Improvement
11) Food Safety

Training Attended:
• KAIZEN
• TPM
• HACCP, Food Safety
• cGMP
• Project management
• HINSTU HOZEN ( QUALITY Management)
• Materials management & inventory control
• Quality Management from NDQM
• HAZOP study
• Responsible Sourcing Audit
• Hygiene Audit
• LOTO
• ISO Auditing system,
• Industrial Safety and Risk assessment.
• First Aid & Fire Fighting

Language Skills

Language Proficiency
Tamil Proficient
English Proficient
Hindi Proficient

Fields of Expertise

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