Expert in Cosmetic Manufacturing
Expert ID: 732853 India
• Managed Five 3rd party manufacturing plants successfully.
• Successfully Handled Flavour & Perfume Blending unit.
• Setting up a Tooth paste plant in Nigeria.
• Installation and commissioning of Ayurveda manufacturing unit for Unilever.
• Worked in Cosmetics, Food & Ayurvedic Factories. Handled Ayurvedic Factory Project from the scratch successfully.
• World class system implemented for Oral care products manufacturing in India for European Exports.
• Trained Hundreds of people in Manufacturing Production & Quality Systems.
• Efficiently handled the Factory of -
Cosmetics: Oralcare, Skincare, Hair Care, Home Care, Soaps & Detergent,
Pesticides :Mosquito coil, Pesticides(WSC/EC), Aerosol etc
Food : Juices, Squash, Rava, Atta, Maida Masala, Health drinks etc
Ayurvedic:Chayavanaprash, Tulsi Drops, Alovera /Noni/Berry Juices, Syrup, Tablets, Capsules etc
• Knowledge on Raw materials and its function. Successful Handling of Regulatory afire activities. Ensuring plant upkeep, maintaining Harmonious industrial relations.
• Control costs by Optimum utilization of resources, Waste management, Adequate inventory control, Adherence to Budgeted norms and implementation of Financial procedures.
• Knowledge on ISO-9001,ISO-14001,ISO-22716,HACCP, cGMP, HACCP, Khosher, Halal Certification system & Consumer Safety Techniques.
• Knowledge of ISO, TPM, 5S, cGMP, HACCP and Safety, Health and Environment requirements and Food Safety.Trained a Team of people in my carrier.
• Knowledge of SAP, Tally and Oracle ERP system.
1) Mfg Mixers : Paddle, Universal, Revolutionary, Frima, Sigma, Blenders, Pulverizer,Contra
2) Herbal Extraction & Distillation unit
3) Rotary oil Filling Unit & Linier Oil Filling unit with accessories – For Hair oil
4) FFS machines – single track, Multi track with collator and check weighing system.
5) Tube Filling machine - Single Head & Double head with Auto-Cartoner ( both Tuck-in & GE).
6) Tube filling & Crimping machine.
7) Flow wrapping machine
8) Pouch filling machine
9) Blister Packing Machine
10) Tabletting Machine with counter & Filler
11) Candy making machine with Counter & Filler
12) Soap blending, Tablet making Stamping & wrapping machine.
13) Milling unit (Wheat) with accessories
14) Sortex Machine
15) Flavour blending unit
16) Perfume Blending & Filling unit
17) Aerosal Filling unit
18) Multi track Filling Cooling Foil stamping & Auto Capping machinery for Petroleum jelly.
19) Naphthalene balls making, packing machine
20) high speed Liquid filling machine with on-line bottle cleaning Coding & Labelling
1) IBR & Non-IBR boilers
2) Diesel Generators
4) Air-Compressors with Driers
5) Plate Heat Exchangers
6) Effluent Treatment plant with clarifiers, Aerators,Settlers, Filter press, Drying bed, Purifier.
7) Water softener
8) DM Water plant
10) Laminar airflow
11) Chemical dispensing system with HEPA filters.
12) Different type of lifts
13) Different type of pumps
14) Water ring & Oil ring Vacuum pumps
15) R.O Plant
Tooth Paste, Tooth Powder, Talcum Powder, Foot Powder, Perfumed Petroleum Jelly, Shampoos, Vanishing Creams, Cold Creams, Lotion, Face wash, Hand Wash, Shaving Cream, Cosmetic Pencils, Perfumes and Baby care products etc.,
Food License: Squash, Petroleum Jelly, Rava, Atta, Maida, Juices, Masala etc.,
Ayurvedic License : Talcum powder, Chayavanprash, Hajamola, Hair oil, Hingoli, Lal tail, Janma Hunti, Face Cream, Shampoo, Conditioner, Facewash, Handwash, Tooth Paste, etc.
Drug License : Talcum powder, Medicated Shampoo, Creams, Lotion, Hand Sanitizer, White Petroleum Jelly etc.
Expert can do End to End process audit in any kind of FMCG Industry
1) Worked as Consultant for a Shampoo Manufacturer.
2) Worked as consultant for an Aloevera Manufacturer.
3) Worked as Consultant for a Injection Molding Company.
4) Worked as Consultant for Lube oil Manufacturer.
|Year: 1983||Degree: BSc||Subject: Chemistry||Institution: Gandhigram Rural University|
|Year: 1992||Degree: Diploma||Subject: Industrial Management||Institution: Wellingker's Institute, Mumbai|
|Year: 1992||Degree: Certificate||Subject: Course in Quality Control||Institution: JMA Management Centre Inc.|
|Years: 1987 to 2005||Employer: International Health Care group||Title: manufacturing Manager||Department: Production||Responsibilities: Handing both Production and QA activities for cosmetics manufacturing factories.|
|Years||Country / Region||Summary|
|Years: 2011 to 2014||Country / Region: Lagos,Nigeria||Summary: Worked as Factory Head|
|Associations / Societies|
|1) Member in Chemists corner
2) Member in Cosmetics manufacturing Groups
3) Member in Cosmetic association
4) CEO for Achu Consultancy - Industrial Consultant, in India.
|Licenses / Certifications|
|1) FDA approval from Indian Government for both Manufacturing & analytical of Cosmetics & Ayurveda
2) Hygienist - for European Export unit
|1) Consultant for a lube oil mfg company for 1 year
2) Freelancer for a cosmetivc Manufacturing company for 6 months
|Awards / Recognition|
|1) Cash award received for Trouble shooting in Tooth paste Manufacturing
2) Chairman's award received for waste reduction.
|1) Raw material Vendor selected for a MNC
2) Vendor selected for both Raw & pack-material
|Other Relevant Experience|
|Ayurvedic drug Manufacturing
1) Installed and Commissioning of Michael Smith Water Chlorination system..
2) Modification & Implementation of of Tooth paste Factory to meet European requirements.
3) Involved on New product introduction & Technology Transfer (NPIM team)
4) Successful Completion of Purification & Recycling of Effluent Water.
5) Handled many Energy Saving Projects.
6) Heading many Waste management projects.
7) New Cosmetic Factory Construction, Installation and commissioning in India.
8) Installation of Tooth paste Plant in Nigeria.
9) Installation and Commissioning of New Ayurvedic Manufacturing & Packing Section for HUL.
10) Colour Cosmetics
1) Safety Mock Drill
2) Quality System
3) Internal audit
4) ISO 9001 22716,14001
5) Responsible Sourcing
8) Water Treatment
9) Waste Management
10) Productivity Improvement
11) Food Safety
• HACCP, Food Safety
• Project management
• HINSTU HOZEN ( QUALITY Management)
• Materials management & inventory control
• Quality Management from NDQM
• HAZOP study
• Responsible Sourcing Audit
• Hygiene Audit
• ISO Auditing system,
• Industrial Safety and Risk assessment.
• First Aid & Fire Fighting
Fields of Expertise
ISO 9000 auditing, auditing, Current Good Manufacturing Practice auditing, technical training, technical skill training, supervisory training, onsite training, consumer safety, ISO 9000 series quality system standard, productivity improvement, manufacturing site evaluation, manufacturing productivity, manufacturing documentation system, manufacturing facility design, Good Manufacturing Practice training, food manufacturing ISO quality management, food processing good manufacturing practice, cosmetic product manufacturing, contract manufacturing, Chemistry, Manufacturing and Controls, herbal product, cosmetic product