Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

For inquiries or more information, please contact us at info@intellex.com.

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Expert Details

Sheet Metal Formability and Metallurgy

ID: 739120 Michigan, USA

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Expert is founder and President of a consulting firm providing product applications assistance to materials and manufacturing companies. Expert helps companies make more cost-effective use of the sheet metal specified for each application. He performs technical analyses to determine if the forming process is sufficiently robust to use the ordered sheet metal grade, thereby minimizing scrap rate due to sheet metal properties, and maximizing uptime and productivity.

Expert has worked with automotive and non-automotive OEMs and their Tier One/Two/Three suppliers, as well as steel and aluminum producers and their service centers. Team members have worked in mainland China, Taiwan, Japan, Brazil, Mexico, and Europe, as well as Canada and the US. Most of the work has been in materials selection/optimization, tooling buyoff, field formability analyses, manufacturing process improvement, and cost savings / avoidance projects. Upon completion of an Expert Witness engagement during a steel alloying Patent Infringement lawsuit, Expert's work was deemed highly significant and pivotal in winning the case. Expert writes the monthly Science of Forming / Metal Matters column in a magazine and has written for Stamping Journal and The Fabricator. He conducts seminars on Sheet Metal Formability for the Precision Metalforming Association. He wrote two chapters in ASM Handbook, Metalworking: Sheet Forming, and wrote one section in ASM Handbook, Analysis and Prevention of Component and Equipment Failures.

Expert serves on the Metals Specifications Committee of SAE International and is Past President of the North American Deep Drawing Research Group. Expert is the Metallurgy and Forming Technical Editor of an Advanced High Strength Steel Application Guideline.

Education

Year Degree Subject Institution
Year: 1991 Degree: Ph.D. Subject: Materials Engineering Institution: Drexel University
Year: 1990 Degree: M.S. Subject: Materials Engineering Institution: Drexel University
Year: 1987 Degree: B.S. Subject: Materials Science and Engineering Institution: The Johns Hopkins University

Work History

Years Employer Title Department
Years: 2002 to Present Employer: Undisclosed Title: President and Founder Department:
Responsibilities:
Everything related to sheet metal formability analysis, optimization, and training, including product applications, design feasibility, tooling development/buyoff and production launches for new products; customer materials and manufacturing cost reduction efforts; production stamping problem resolution; OEM specification interpretation; computer forming/crash/ structural simulation; product and process field failure analysis; coil inspection; defect identification and classification; industry and product application market analysis.
Years Employer Title Department
Years: 1991 to 2001 Employer: LTV Steel Company Title: Manager, Automotive Market Development Department:
Responsibilities:
Materials selection and optimization, including design feasibility, tooling development and production launches for new vehicle programs; customer materials and manufacturing cost reduction efforts; production stamping problem resolution; interface between mill/technology center & customer; OEM specification interpretation.

Career Accomplishments

Associations / Societies
North American Deep Drawing Research Group, 1992 – Present.
Membership Services and Webmaster, 2003 – present.
SAE International Metals Technical Executive Committee, 2004 – present
Professional Appointments
North American Deep Drawing Research Group, Secretary (2 years)
North American Deep Drawing Research Group, Vice President (2 years)
North American Deep Drawing Research Group, President (4 years)
Awards / Recognition
Auto/Steel Partnership, Award of Excellence in the Key Collaborator Category
Publications and Patents Summary
More than 40 invited presentations, seminars, and lectures. 13 publications in books or technical proceedings. Science of Forming / Metal Matters columnist for MetalForming Magazine, with monthly articles since December 2017. Columnist for The Stamping Journal and TheFabricator.com, with 22 published articles. Founding Columnist, Tool & Die Authority Newsletter published by Precision Metalforming Association, with 22 published articles.

Additional Experience

Expert Witness Experience
Expert assessed fit-for-use of steel coil and pipe products affected by mill processing, international transportation, or inappropriate application. This forensic metallurgy was used by lawyers to assess the viability of their case, as well as to convince the other party to settle.
Expert provided the technical background details that led to an intellectual property licensing agreement between two global metals manufacturers.
Training / Seminars
Annual seminars for Precision Metalforming Association: “Stamping Higher Strength Steels” and “Steel, Aluminum and Stainless Steel: How Metal Properties Influence Formability."
Lead Metallurgy and Formability training content developer for Auto/Steel Partnership.
Conducted approximately 15-20 seminars / webinars for A/SP member companies and suppliers from 2019 to 2022: “Advanced High Strength Steels – Metallurgy” and “Advanced High Strength Steels – Formability,”
Conducted 5 multi-day webinars/seminars for multiple international Automotive Suppliers: “Sheet Metal Grade & Formability Webinar Series” and "Hot Stamping"

Fields of Expertise

austenitic stainless steel, American Iron and Steel Institute, carbon steel, clean steel, coated steel corrosion, coated steel sheet, cold-rolled steel, dual-phase steel, ferritic stainless steel, galvanized steel, high-strength low-alloy steel, high-strength steel, hot-rolled steel, incoming steel inspection, low-alloy steel, low-carbon steel, magnetic stainless steel, martensitic stainless steel, plain-carbon steel, scrap steel, sheet steel, stainless steel, stainless steel 304, stainless steel 316, stainless steel 316L, stainless steel failure, stainless steel failure analysis, stainless steel forming, stainless steel property, steel, steel annealing, steel blanking, steel casting, steel casting defect, steel coating material, steel composition, steel corrosion, steel development, steel failure, steel failure analysis, steel formability, steel forming, steel manufacturing, steel marketing, steel mechanical property, steel nonmetallic inclusion, steel product, steel product application, steel product manufacturing, steel product quality assurance, steel product specification, steel property, steel research program design, steel rolling, steel selection, steel shearing, steel stamping, steel test program design, steel toughness, strip steel, tubular steel, corporate training, technical training, training service, aluminum metallurgy, ferrous metallurgy, mechanical metallurgy, metallurgy, physical metallurgy, ferrous metal, metal die stamping, metal failure, metal failure analysis, metal flanging, metal forming analysis, metal hardness, metal manufacturing, metal mechanical property, metal mechanical behavior, metal physical property, metal pressworking die design, metal press forming, metal processing, metal quality, metal stamping, metal stamping die, metal tensile strength, metal testing, metal workability, metal-forming friction testing, metal-related quality assurance, metal-related quality control, metal-related quality improvement, metallography, metallurgical analysis, metallurgical testing, Metallurgist, metalworking, nonferrous metal, nonferrous metal failure analysis, nonferrous metallurgy, scrap metal, sheet metal, sheet-metal drawing, sheet-metal drawing die, deep-drawn sheet metal, aluminum alloy, aluminum alloy property, aluminum alloy selection, aluminum blanking, aluminum drawing, aluminum formability, aluminum forming, aluminum forming analysis, aluminum forming limit diagram, aluminum forming process design, aluminum forming troubleshooting, aluminum sheet formability evaluation, aluminum stamping, aluminum strength, automotive stamping, hot stamping, press hardening steel, forming limit curve, forming limit diagram, sheet metal formability, formability training, sheet steel formability training, advanced high strength steel, AHSS, stamping failure analysis

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