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Product Design and Development; Plastic Part Design and Molding; Expert Witness, Patents
Expert has managed engineering and design consulting businesses since 1976. He has served clients in fields ranging from aerospace to sanitary services to medical monitoring and instrumentation. He has utilized his extensive experience in engineering, product development, manufacturing and aesthetics…
Manufacturing and Quality of Casting Methods, Problem Solving
Expert is an accredited Industrial Engineer with more than 16 years in the field. In his former employment position, he has served for 11 years as Senior Commodity Manager of Cast Products, working on major automotive and aerospace engineering and…
Magnetron Cathode Design, Magnetic Field Modeling, PVD, Sputtering, Ion Beam Etch, Vacuum Technology
Expert has developed and supported production thin film sputtering systems and processes since 1989. He has led the development and deployment of a production PVD cluster tool used by the IC, MEMS, and magnetic memory industries. He developed one of…
Windows, Glass, Window Hardware, Window Leaks, Curtainwalls, Building Exteriors, Construction
Since 1981, Expert has been involved with his current firm in multiple capacities including Technical Sales Engineer, VP Operations, Director of Engineering, and Owner. His firm consistently ranks among the top 3 Glass & Glazing contractors in Chicago, and among…
Aluminum Reduction, Alumina Feed Control, Bath Chemistry, Process Control Strategies
Expert has 26 years of experience in aluminun reduction specializing in increased current effeciency and reductions in power consumption. He has developed alumina feed control, resistance control, ratio control, liquid level control, potline process improvement plans and current distribution strategies.…
Process and Product Development; From R&D through Design, to Manufacturing
Expert has over 20 years experience in technology, product, and process development in both technical lead and executive management roles. His unique combination of experience in advanced materials, process technology, medical devices, and consumer goods provides Expert with an effective…
Minimizing Production Start Up Problems, NPD, Cold Heading, Fastener Applications
Cold Heading A total of 20+ years experience in the cold heading of specialty parts, screws, bolts, and solid rivets primarily for the automotive and appliance markets. He has experience in tool design, establishing forming sequences, cost estimating, manufacturing troubleshooting,…
Aluminium Wire Production and Products
Expert graduated in Metallurgy at the University of Sheffield in England and went on to complete a PhD in the thermodynamics and electrochemistry of high temperature, pseudo refining reactions. His first role in industry required the use of this electrochemical…
Flexible Packaging Processes: Rotogravure Printing, Extrusion Coating/Lamianting, Dry Bond
He has experience developing flexible packaging materials utilizing cold seals as sealants. His primary experience is in candy wrappers. He developed simplistic methods for assuring cold seal registration during production runs. He has developed flexible packaing laminations for food and…
Aluminum Die Casting Operations, Metal Cleanliness & Die Lube Dillution and Application
Expert has more than 26 years experience working in aluminum die casting. Expert spent 20 years working for Doehlar Jarvis, working in their die cast department, where he manually ran the die cast machines, gaining the skills and knowledge necessary…