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Compression Molding Process, Tooling Development and Troubleshooting
Expert has a proven track record of implementing multi million dollar tooling programs. His knowledge of molds, dies and secondary tooling systems is second to none. Expert has assisted in the development of new processes for the hot air impingment…
CNC Sheet Metal Fabrication
Expert uses CADKEY on a daily basis to communicate design and fabrication ideas and solutions to domestic and international customers. Expert uses the principles of designing for manufacturability on a daily basis to assist customers on new designs and redesigns…
Optical Coatings, Vacuum Engineering, Ion Beam and Sputtering Technologies and Equipment
ExpertChutko has 38 years experience in optical coating, vacuum engineering, ion beam sources and their applications. He managed coating labs in Russia and USA producing a wide range of optical coatings; developed, designed and manufactured technological ion sources for ion…
Injection Molding Thermoplastics, new product development, material call outs, process de-bug
He performs injection molded part design reviews to insure the part is "molder friendly" and highly producible. He can assist with gate location, transition from metal to plastic reviews and optimise cooling for fastest cycles. He can interact with mold…
Centerless Grinding, Computer Controls, Automation Manufacturing, Tool Room Machines, etc.
He was involved with a lot of automatic loaders in a 4" length range and thought it could also be done with 8" long parts. He remembered a work rest his father had bought at an auction years before and…
Mechanical Engineering, Materials Science, Powder Metallurgy, Manufacturing, Machine Design
Expert has extensive experience in applied mechanics, including the solution of scientific and engineering problems. He has developed a number of applied-mechanics based models of materials processing; has taught various undergraduate and graduate classes involving concepts of applied mechanics. The…
Equipment Design and Manufacturing Processes: Automated Machine, ATEX-CENELEC, and ISO Compliance
Expert managed and created the design and build of multiple machines and units used for paper converting, printing, plastics manufacture, packaging, food processing, aircraft components, vision inspection and material handling. He supervised electro/ mechanical design department, composed of engineers, designers,…
Injection Molding, Training, Material Selection, Part Design Review, In-Mold Instrumentation
Expert has expertise in specifying and implementing VPT (Velocity to Pressure Transfer) techniques via Cavity Pressure and Temperature Transducers for injection molding applications. He is intimately familiar with systems offered by numerous manufacturers and is proficient in implementing processing methodologies…
Process Automation, Robotic Work Cell Design, Mechanical Design, Machine & Product Design, 3D Models
Expert has been involved as lead design engineer and project manager on numerous manufacturing automation projects for more than a decade. These projects have varied from dedicated "hard automation" systems designed specifically for a single product to flexible automation cells…
Grinding Processes and Technology, Power Tool Accessories Testing and Manufacture
52100 steel is the primary material used for standard bearings and automotive products that act as raceway materials. It is also common to use the material for bearing balls. The expert has extensive experience grinding the hardened form of this…