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Metallurgical Engineering, Failure Analysis, Heat Treatment, Supplier Development and Coatings
He has performed over 500 failure analysis of components which fractured due to fatigue. This has included both low cycle and high cycle fatigue failures due to mechanical, thermal mechanical and environmentally enhanced fatigue. He has specified and developed various…
Welding, Fabrication, Piping, Pressure Vessels, Shipbuilding, Brazing, Heat / Flame Straightening
He has successfully qualified hundreds of welding procedure qualifications for seam welding. Most notably he has worked with pipe manufacturers in Mexico to implement a 4 wire SAW process for piping longseams. He has been involved with all types of…
Welding of Steels and Other Alloys in Structural, Aerospace, Pharmaceutical & Refinery Applications
Expert has extensive experience with many arc welding processes, including gas-tungsten arc welding (GTAW), gas-metal arc welding (GMAW), shielded-metal arc welding (SMAW), and submerged-arc welding (SAW). He is familiar with both manual and automatic versions of these processes, as applied…
Pumps, Electric Motors and Generators, Field Service, High Alloy, Temperature, and Pressure Control
Expert has been Operations Manager, Engineering Manager and Managing Director with single overall operation responsibility of a factory with 500 workers, where his team made electrical generators, synchrounous and induction specialties as rotary converters 50, 60, 400 Hz. The factory…
Foundry, Investment, Permanent Mold, Squeeze, Low Pressure, Casting, Ferrous, Non-ferrous Alloys
FOUNDRY & CASTING TECHNOLOGY: Expert (Foundry Project Consultant & Metal Casting Consultant) has worked with various molding, casting processes: expertise in process, materials sourcing; product costing; pattern, die design, conversion of weldment to casting, electroslag refining, continuous & direct chill…
Human Resources and Lean Manufacturing, Staffing and Human Resources
He looks at organizations in a holistic manner. People and processes are intermingled and one can have detrimental affects on the other. Changing processes can be disastrous if the people are not capable of adjusting to the new methods. While…
Supplier Evaluation/Audit, Metallurgy, Foundry Tech, Forgings, Heat Treatment
Cast iron family includes gray iron, S. G. iron, malleable iron, abrasion and wear resistant alloy cast iron, etc. Expert has applied his hands on experience of more than 25 years in the reputed Automobile Industry to the varieties of…
Adhesive Consulting, Formulating, & Research in Structural, PSA, Hot Melt, Epoxy, Urethane, & Wood
Expert D. Expert has done adhesive failure analysis projects in connection with establishing cause in litigation cases or in research and production problems. For example, a wood millwork manufacturer claimed an adhesive was faulty, resulting in customer loss and damages.…
Corrosion and Metallurgical Failure Analysis
Expert notes that corrosion is a major problem that affects many industries. Expert has spent over forty years studying and solving corrosion problems in the construction, aerospace, defense, petroleum, utility and related industries. He was also the technical editor of…
Electrical Connectors
Expert has applied his physics background to generate a fundamental understanding of temperature generation and material transport in electrical contact spots (a-spots) in bulk electrical interfaces. Over 25 years, his research showed that 1) Sintering effects occur in a-spots even…