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Foundry, Investment, Permanent Mold, Squeeze, Low Pressure, Casting, Ferrous, Non-ferrous Alloys
FOUNDRY & CASTING TECHNOLOGY: Expert (Foundry Project Consultant & Metal Casting Consultant) has worked with various molding, casting processes: expertise in process, materials sourcing; product costing; pattern, die design, conversion of weldment to casting, electroslag refining, continuous & direct chill…
Materials Science, Particularly Corrosion: Microbial Corrosion, Materials Selection, Biodegradation
Biodegradation mainly refers to enhanced degradation and deterioration of non-metallic materials such as concrete and polymers to distinguish it from microbial corrosion of metals. Under certain circumstances, there are groups of micro-organisms that are capable of attacking these materials and…
Quality Auditing, Welding Engineering
Expert has applied his knowledge of Welding Engineering in training Welders/Fitters in the area of Welding Inspection and some of them are now AWS Certified Welding Inspectors which helped the companies they work for save a lot of money employing…
Coating, Insulation, PFP and TSA, Oil and Gas Industry Worldwide
He has used various types of abrasives for blast cleaning of various substrates. Carbon steel, Stainless steel and Concrete. The abrasives used are copper slag /coal slag / Garnet / Aluminum oxide. He has also used metallic abrasives like chilled…
Supplier Evaluation/Audit, Metallurgy, Foundry Tech, Forgings, Heat Treatment
Cast iron family includes gray iron, S. G. iron, malleable iron, abrasion and wear resistant alloy cast iron, etc. Expert has applied his hands on experience of more than 25 years in the reputed Automobile Industry to the varieties of…
Resistance Welding, Laser Welding, Arc Welding, Ultrasonic Welding, Brazing, and Soldering
He has extensive experience in brazing starting with his PhD (Penn State) in brazing of structural ceramics. He worked on the Alumnia-Titanium system using an active braze alloy of Ag-Cu-Ti composition. Active brazing has found wide acceptance in brazing of…
Paint Adhesion; Pretreatment Conversion Coating; Troubleshooting
Expert has academic degrees on both steel and polymeric coating and 20- year experience in metal finishing industrial in US; so, he knows pros-and-cons of painting systems, such as surface profile, surface preparation, mechanical finishing, chemical finishing, all type coatings…
Welding, Fabrication, Failure Analysis conventional and nuclear stainless & nickel base
Expert learned that stainless steel parts in a carbon steel world are welded to another metal. Success requires attention, not only to chemistry mixtures (metallurgy) (Ferrite Diagrams), but also to mechanical forces before and during welding, as well as service…
Steel and Iron Casting Processes, Foundry Consulting, Metallurgy, and NDT Non Destructive Testing
Expert has extensive foundry experience with a strong emphasis in melting steel using both acid and basic processes. He developed metallurgical and operational melting procedures that optimized the acid and basic slags. He is very familiar with the use and…
Corrosion and Metallurgical Failure Analysis
Expert notes that corrosion is a major problem that affects many industries. Expert has spent over forty years studying and solving corrosion problems in the construction, aerospace, defense, petroleum, utility and related industries. He was also the technical editor of…